Playpen balls
In today's era of environmental consciousness and sustainability, biopolymers are gaining significant attention as viable alternatives to traditional petroleum-based polymers.
Based on the research of Dr. Tamás Tábi, Associate Professor at the Department of Polymer Technology at the Budapest University of Technology and Economics (BME), and a scientific collaborator at the MTA-BME Research Group for Composite Technology, this review explores into the world of biopolymers, addressing common misconceptions and highlighting future opportunities in this promising field.
What exactly are Biopolymers or Bioplastics?
Biopolymers are polymers derived from renewable resources and/or capable of biological degradation.
This definition highlights two key characteristics: their origin and their ability to biodegrade.
It is important to note that these two properties do not necessarily apply simultaneously to all biopolymers.
What Are Biopolymers Made From?
One of the primary advantages of biopolymers is that they can be produced from renewable resources, a factor of fundamental importance for sustainability.
In Summary, Biopolymers Present/Can Present Numerous Advantages:
a) Plant-Based Raw Materials: The majority of biopolymers are produced from agricultural sources such as corn, wheat, sugar beet, or sugarcane. These plants are renewable on an annual basis, in contrast to finite petroleum reserves.
b) The Role of Photosynthesis: The plants serving as raw materials sequester carbon dioxide from the atmosphere during photosynthesis. This process not only supplies the necessary raw materials but also contributes to the reduction of atmospheric carbon dioxide levels.
c) Circular Economy: The renewable nature of biopolymers enables the creation of a closed material cycle. Biopolymers are produced from plants, and after use, they either biodegrade or can be recycled, thereby returning to the natural cycle or being repurposed as industrial raw materials.
d) Reduction of Petroleum Dependence: Biopolymers decrease the plastic industry's dependence on fossil fuels, yielding environmental benefits and offering economic and geopolitical advantages by mitigating reliance on oil-producing nations.
e) Agricultural Diversification: The cultivation of biopolymer raw materials opens up new avenues for agriculture, diversifying production and potentially providing farmers with additional income streams.
f) Waste Valorization: Ongoing research aims to produce biopolymers from agricultural by-products (e.g., corn stalks, plant fibers), further advancing sustainability efforts.
In conclusion, these advantages not only address the reduction of fossil fuel dependence but also represent a profound paradigm shift in plastic production and consumption, steering the industry towards a sustainable, circular economy model.
Do Biopolymers Naturally Decompose?
A widespread misconception is that biopolymer products spontaneously disintegrate and decompose at room temperature over time. Dr. Tamás Tábi underscores, “This is one of the most prevalent myths and, unfortunately, it adversely affects the perception of biopolymers and products made from them.”
In reality, the decomposition of biopolymers requires specific conditions. For instance, PLA (polylactic acid) remains stable below 50°C, enabling the production of durable goods with extended usage lifespans. Its degradation, however, commences only at elevated temperatures, typically in industrial composting environments.
Dr. Tamás Tábi’s research categorizes biopolymers into three distinct levels:
Level I Biopolymers: Either produced from renewable resources or capable of biodegradation. For example, bio-polyethylene (bio-PE) is sourced from renewable materials but does not decompose biologically.
Level II Biopolymers: Both derived from renewable resources and biodegradable.
Polylactic acid (PLA) is a prime example of this category.
Level III Biopolymers: Also referred to as natural polymers, these materials are not only sourced from renewable resources and biodegradable, but their polymer chains are naturally synthesized.
Examples include cellulose and starch.
Dr. Tamás Tábi’s research further suggests that biopolymers could play a crucial role in the transition to a circular, sustainable plastics industry. These cutting-edge materials offer significant environmental benefits while also unlocking new industrial opportunities.
At Euro-matic, since we are prioritizing sustainability, we decided to manufacture bio-based plastic balls. Our biopolymer balls are more environmentally friendly, reduce the use of traditional plastics, and serve an educational role. Our bio-based balls used in playhouses combine fun with environmental awareness, contributing to the creation of a cleaner future for our children.
The Euro-Matic playpen ball is the perfect choice for indoor play areas, for playhouse builders and event organizers. With our balls, anyone can create a fun atmosphere in their home, right in the middle of the living room.
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Playpen Balls are made from LDPE (low-density polyethylene).
When selecting the raw materials, we sought to maximize compliance with stress arising from use, safety and health requirements for toys (Directive 2009/48/EC). Hence, according to the authorities of the European Union and the United States Food and Drug Administration (FDA) the raw materials we use are even suitable for food packaging. Playpen Balls are guaranteed to be BPA, phthalate and PVC free.
Thanks to our professional expertise and continuous development accumulated over the last decades, the quality of our playpen balls has become the standard all over the world. However, this will never be taken for granted, so we regularly check our balls using various measurements and testing procedures in-production. During the testing procedures, randomly selected samples are subjected to much greater stress than any playpen ball will ever experience in a playhouse by compression testing 20,000 times, cyclically to 50% of the original diameter. The balls pass this rigorous test if they do not burst after 20,000 compressions. Based on this, it is no exaggeration to say, that the strength and life expectancy of our Euro-Plus Playpen Balls are unsurpassed.
Our balls are tested at the Budapest Central Laboratory of TÜV Rheinland, where it is checked if they are in compliance with the safety and health requirements for toys in accordance with 2009/48/EK directive of the European Union and on MSZ EN 71 standard.
Due to strict quality control and rigorous testing procedures, we offer a 2-year guarantee for every Playpen Ball in case of conventional use. It is important to note, that the service life is multiple times the guarantee, as our balls do not burst under extreme, playhouse conditions either. The replacement of our balls is generally due to aesthetics as their surface loses their shininess.
Our manufacturing technology makes it possible to make the balls unique according to your needs. Currently, there are two ways to do this. One is to print caption, logo, graphic or image on the surface of the balls. The other one is to embed the desired logo or caption (like company name, event name, slogan, advertisement text, phone number, website address, etc.) to the ball.
LDPE can be recycled easily, therefore it is collected selectively at the end of the service life of the balls and – in compliance with the waste management rules of the given country – reused as a valuable raw material for the production of new products.